Industrial & Heavy Machinery Repair,
Engineering &
CNC Turning, Milling, and Boring Services

We specialise in the service and repair of industrial equipment,
plant and agricultural machinery across Kent, Essex, Surrey, and Sussex,
as well as in the production of single and batch parts
made from metal and polymers.

About Us

We are a small, independent engineering company focused on quality workmanship and practical solutions. We continuously invest in developing our technical capabilities to handle a wide range of repair, refurbishment and manufacturing work.

Our goal is simple — reliable results, fair pricing, and long-term partnerships with our clients.


Our services

Turning process on CNC lathe

Turning

  • Precision turning of shafts, bushings, flanges, and custom components
  • Production and restoration of parts with complex geometry
  • Cutting of metric, inch, and trapezoidal threads, including tapered threads
  • Machining of cylindrical, conical, and stepped surfaces

Technical capabilities of the turning equipment:

  • Maximum diameter on the universal lathe - 400 mm
  • Maximum diameter of CNC machining - 380 mm
  • Maximum workpiece length - 1500 mm
  • Maximum weight - 100 kg
Milling-photo

Milling & Boring

  • Manufacturing and restoring parts with complex surface geometries
  • Machining of housings, brackets, flanges, and custom components
  • Boring and welding holes for pins or shafts
  • Thread cutting and thread restoration

Technical capabilities of the milling equipment:

  • Machining height 450mm
  • Width 500mm
  • Length 1000mm
  • Weight up to 200 kg
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Repair, Maintenance & Re-Engineering

  • Diagnostics and fault finding — hydraulics, drivetrains, and electrical systems
  • On-site service and emergency call-outs
  • Welding, re-engineering, and restoration of worn or damaged components
  • Component fabrication and precision machining — shafts, bushings, and housings
  • On-site servicing and emergency breakdown call-outs across Kent, Essex, Surrey & Sussex
  • Preventive maintenance, overhauls, and equipment commissioning

Heavy Machinery Service & Maintenance

On-site diagnostics, preventive maintenance and emergency repairs for excavators, loaders, forklifts, production lines and other equipment. We fabricate/replace worn parts (shafts, bushings, housings) in-house.

What we do

  • Re-Engineering and equipment modernisation
  • On-site service and emergency call-outs
  • Component fabrication & CNC machining (turning, milling)
  • Diagnostics & fault finding: hydraulics, drivetrains, electrics
  • Preventive maintenance, overhauls & commissioning

Why choose Forge & Repair?

  • Quality Service at a fair price
  • Experience with JCB, CAT, John Deere, Komatsu, Volvo, Case, Manitou, Bobcat
  • In-house machining & spare parts fabrication
  • Work guaranteed & tested
  • Free initial consultation

Typical prices (guide)

  • Manufacturing or repair of parts: from £45 / hour + materials
  • Field engineer (on-site): from £60 / hour
  • Emergency call-out (same/next day): from £120 call-out
  • Diagnostics package: from £120 (up to 2h on-site)
  • Mobile line boring & welding: £120 per restored hole
  • Travel: from £1.00 / mile (first 10 miles free)

Final quote depends on machine model, access, parts and lead time.

Our key strengths

Practical benefits that reduce downtime and keep your equipment working.

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Custom parts manufacturing

One-off and batch parts (shafts, bushings, housings) made in-house for repair or upgrades.

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Experience with leading brands

Service for JCB, CAT, Komatsu, Volvo, John Deere, Manitou and other machinery.

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Cut Your Service Costs with Us

Our advantage is that we not only replace parts but also restore them, extending the service life of the equipment. This allows our clients to significantly reduce costs without compromising on quality or reliability.

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Transparent pricing

Clear hourly rates and call-out costs. No hidden charges. Written quotes on request.

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Preventive maintenance

Service packages that extend machine life and reduce unplanned stoppages.


Precision Engineering, CNC Machining & Industrial Repairs

Welcome to Forge & Repair Engineering. We are your premier partner for high-precision CNC machining, expert metal fabrication, and comprehensive industrial equipment maintenance. Serving businesses across Sussex, Kent, Surrey, and Essex, we provide the technical expertise required to keep your machinery operating at peak efficiency, minimizing costly downtime and ensuring long-term reliability.

State-of-the-Art CNC Machining & Metal Processing

At our facility, we combine traditional craftsmanship with advanced CNC technology. Our precision turning and milling services allow us to manufacture high-tolerance components tailored to your specific mechanical requirements. Whether you need a one-off replacement part for an obsolete machine or a high-volume production run of specialized components, our team delivers unmatched accuracy.

We work with a wide range of industrial materials, handling complex geometries with ease. From restoring worn shafts and bushings to precision thread cutting and housing repairs, we ensure that every component meets rigorous quality standards before it leaves our shop.

Machinery Repair, Modernisation, and Custom Fabrication

Equipment failure is a critical challenge for any operation. That is why Forge & Repair Engineering offers rapid-response diagnostic and repair services. We specialize in the overhaul of heavy machinery, agricultural equipment, and industrial production lines. Our expertise covers everything from mechanical drivetrain repairs to hydraulic systems and structural steelwork.

Beyond repairs, we offer professional modernisation services. We help businesses upgrade their aging production equipment to meet modern performance standards, extending the life of your assets and increasing your overall output. If a part is no longer available from the original manufacturer, our team can reverse-engineer and fabricate a bespoke solution that fits perfectly.

Why Choose Us?

What sets us apart is our commitment to "restoration over replacement." By repairing and re-engineering damaged components, we help our clients significantly reduce maintenance costs without compromising on quality.

  • Regional Coverage: Providing reliable on-site engineering support across Sussex, Kent, Surrey, and Essex.
  • Expert Troubleshooting: Deep technical knowledge of diverse industrial systems.
  • Custom Solutions: Specialized manufacturing for parts that are hard to source or require modifications.
  • Reliability: We focus on durable results that withstand the toughest industrial conditions.

Partnering for Your Success

Your equipment is the backbone of your business. Whether you are based in Kent, Sussex, Surrey, or Essex, our team is ready to provide the engineering support you need. We understand the urgency of industrial operations and strive to provide fast, transparent, and effective service every time.

Contact Forge & Repair Engineering today to discuss your next project. Let us show you how our precision machining and professional repair services can streamline your production and protect your equipment investment for years to come.

Frequently Asked Questions (FAQ)

1. What types of machinery do you service?

We have extensive experience working with a wide array of industrial and heavy-duty machinery, including agricultural equipment, construction plant machinery, and specialized production line equipment.

2. Can you manufacture parts that are no longer in production?

Yes, this is one of our core strengths. Our team specializes in reverse engineering. If a part is obsolete, we can analyze its specifications and fabricate a custom replacement.

3. Do you provide on-site repair services?

Absolutely. Our mobile engineering team is fully equipped to provide on-site diagnostics and repair services across Sussex, Kent, Surrey, and Essex.

4. What materials do you work with in your CNC shop?

We handle a broad spectrum of materials, including various grades of carbon and alloy steels, stainless steel, aluminum, brass, and industrial-grade engineering polymers.

5. How quickly can you respond to a breakdown?

We prioritize emergency repairs and aim to provide rapid diagnostic and turnaround times to get your business back up and running as quickly as possible.

Order a free consultation

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